63L AUXILIARY RANGE.
BUILT FOR REAL OFF-ROAD DISTANCE.
A chassis-mounted 63L auxiliary fuel tank developed specifically for Ford Bronco. Engineered to extend driving range using OEM-style siphon logic, without adding external pumps, manual switches, or electronic complexity.
OEM-STYLE SIPHON SYSTEM
Fuel transfer follows a mechanical siphon principle. No external pump, no control modules, and no driver input required. The system operates automatically once installed.
VEHICLE-INTEGRATED INSTALLATION
Designed to integrate with the factory fuel system architecture. No chassis cutting, no welding, and no electrical wiring modification required.
OFF-ROAD READY CONSTRUCTION
Built from aluminum-magnesium alloy for reduced weight and long-term durability. Designed for permanent installation under demanding off-road conditions.
WHAT'S IN THE BOX
Complete Auxiliary Fuel System. Designed for long-term installation, not temporary use.
- 63L Auxiliary Fuel Tank: Chassis-mounted, Bronco-specific.
- Dedicated Exhaust Section: Pre-engineered clearance and heat management.
- Heat Shielding Components: Protects fuel system from exhaust temperature.
- Mounting Hardware: Straps, brackets, and fasteners.
- OEM-Grade Fuel Lines & Fittings
Fuel Pump Integration (Installation Note)
To enable proper integration of the auxiliary fuel tank, a dedicated siphon valve is installed onto the factory fuel pump assembly.
This process involves a localized modification to the OEM fuel pump housing to accommodate the siphon interface, followed by installation of a precision-machined aluminum siphon valve.
The modification is limited to the fuel pump assembly only. No vehicle chassis, body structure, or electrical systems are altered. Once installed, the factory fuel pump retains its original sealing, operation, and reliability characteristics.
This integration is required for siphon-based fuel transfer and does not change the vehicle’s normal driving or refueling behavior.
INSTALLATION VIDEO
FUEL SYSTEM & GAUGE BEHAVIOR
During normal driving, fuel consumption is displayed through the factory gauge as usual. With the auxiliary tank installed, the initial gauge segments represent fuel supplied from the auxiliary tank.
Once auxiliary fuel is consumed, the remaining gauge segments correspond to the factory main tank. This behavior is normal and indicates correct siphon operation. Displayed range may increase or stabilize during transfer.
Automatic Siphon Transfer
TECHNICAL SPECIFICATIONS
| Application | Ford Bronco |
|---|---|
| Coating | Powder-coated |
| Engine Size | 2.3T / 2.7T |
| Fuel Type | Gasoline |
| Capacity | 63L (16.64 US Gallons) |
| Material | Aluminum-Magnesium Alloy |
| Tank Net Weight | 17.4KG |
| Side Plate Thickness | 3mm |
| Base Plate Thickness | 5mm |
| Fitting Time | 2.5 Hours |
| Fuel System | Siphon Jet Pump System |
OTHER BRONCO FUEL CONFIGURATIONS
The Bronco platform offers multiple fuel tank solutions, each engineered for a specific vehicle variant and usage scenario:
115L Main Tank
Bronco & Bronco Raptor
A direct replacement for the factory main tank. Focused on simplicity and OEM-style operation.
63L Auxiliary Tank
Standard Bronco
Developed specifically for standard Bronco models, providing additional range without replacing the main tank.
60L Auxiliary Tank
Bronco Raptor Only
Engineered to suit the Bronco Raptor’s specific chassis layout and performance requirements.
Please select the fuel system that matches your Bronco variant and intended use.
3-YEAR WARRANTY & SUPPORT
Built to support long-term ownership, not just short-term trips. We provide transparent coverage for the life of your expedition rig.
- Tank Body: 3-Year structural warranty.
- Fuel Lines: Lifetime warranty against manufacturing defects.
- Policy: Applies under normal usage conditions for the original purchaser.
“Built for distance, not compromise.”
