Reinforced Bottom Plate
A reinforced 5mm bottom plate improves durability and provides additional protection in uneven terrain and off-road driving conditions.
PROJECT // PRIMARY FUEL SYSTEM UPGRADE
REV. 2026 / V17.1
BAO 5 MAIN FUEL TANK 110L
Direct replacement fuel tank engineered for hybrid-equipped platforms, increasing capacity while maintaining OEM integration, structural integrity, and factory fuel system functionality.
TOTAL CAPACITY
110L
ESTIMATED RANGE
270km - 330km+
PRIMARY MATERIAL
Aluminum-Magnesium Alloy
Vehicle Fitment
MODELBAO 5
YEAR2023+
ENGINE1.5T
FUELHybrid Petrol
DATA SHEET
TECHNICAL SPECIFICATIONS
ENGINEERING DATA LOG
| MATERIAL | Aluminum-Magnesium Alloy |
|---|---|
| MOUNT POSITION | REPLACEMENT |
| NET WEIGHT | 19.5KG |
| GROUND CLEARANCE | NO LOSS-HIGH CLEARANCE |
| COATING | Textured Black Powder Coat |
Capacity & Range
TOTAL FUEL VOLUME
110L
Factory: 80L + FK: 30L
EST. RANGE INCREASE
270km - 330km+
Fuel System Logic
SYSTEM TYPE
Direct Replacement (OEM Integrated)
High-capacity primary tank upgrade specifically engineered for the BYD Bao 5 (DMO Platform). Precision-designed to integrate seamlessly with the hybrid fuel management system and specialized EVAP controls, maintaining 100% OEM functionality and system integrity for long-range wilderness exploration.
Gauge Behavior: The factory gauge remains fully functional. Due to the 110L expanded capacity, the low-fuel warning triggers with a physical reserve of approx. 18L. Your remaining range (DTE) is dynamically calculated by the BYD intelligence system based on real-time energy consumption and hybrid mode. This typically provides a generous 180km - 220km+ of buffer for your journey.
Structure & Protection Design
01
02
Internal Baffle System
Internal baffles help control fuel movement inside the tank, improving vehicle stability and fuel pickup reliability on uneven terrain.
03
Heat Shield Protection
Integrated heat shielding reduces exhaust heat exposure and helps protect fuel system components from excessive temperature.
04
Quick-Connect Fuel Line Fittings
Equipped with OEM-style quick-connect fittings for secure sealing, simplified installation, and reliable fuel line connections.
05
Integrated Drain Port
An integrated drain port allows fuel to be safely drained for maintenance, repairs, or long-term storage without removing the tank.
06
Direct Bolt-On Installation
Designed to mount to factory locations using original mounting points. No chassis cutting, drilling, or permanent modifications required.
07
Individual Serial Identification
Each tank is marked with a unique serial number for product identification, quality tracking, and authenticity verification.
Weight & Material Engineering
Designed to reduce weight without compromising strength, ideal for long-range and overland use.
ENGINEERING CHOICE
FK ALUMINUM TANK
19.5KG
- MATERIALAL 5052
- PROTECTIONNATIVE ANTI-RUST
- BEST FOROVERLANDING
TYPICAL ALTERNATIVE
TRADITIONAL STEEL
53KG
- MATERIALMILD STEEL
- COATINGEASY TO CORRODE
- IMPACTHIGH CHASSIS LOAD
TECH DOC // INSTALLATION
Installation & Technical Notes
EST. TIME
2-3 Hours
DIFFICULTY
100% Bolt-on
CHASSIS MOD
NONE
EXHAUST MOD
NONE
PUMP MOD
NONE
Installation Video Guide
What's In The Box
110L Main Tank: Direct replacement for the factory unit.
Mounting Hardware: Fully factory-compatible brackets and bolts.
No Complexity: No additional control modules or switches.
Mounting Hardware: Fully factory-compatible brackets and bolts.
No Complexity: No additional control modules or switches.
Global Shipping
Available to most countries. Hassle-free international delivery.
Secure Packaging
Reinforced packaging engineered for heavy-duty fuel systems and long-distance maritime transport.
Delivery Time
Estimated 25–40 days depending on destination, shipping method, and local logistics conditions.
LONG-TERM ASSURANCE
3-YEAR WARRANTY & SUPPORT
Built to support long-term ownership, not just short-term trips. We provide transparent coverage for the life of your expedition rig.
TANK BODY
3-YEAR STRUCTURE
Full structural coverage against manufacturing defects under normal off-road usage.
COMPONENTS
LIFETIME SUPPORT
Ongoing technical support and replacement parts availability for original owners.